9/16/2019

EnGenius Wireless Access point stops working

If you have an EnGenius Wireless Access Point wifi that stops working properly and has to be reset frequently this may solve your problem. You may login to the device and everything appears to be fine yet nothing will connect to it or it may not even show as a device to connect to.

The cause:
Many EnGenius WAP's have a problem where after several days or even hours of use the access points are not freeing up some resource internally. I do not know exactly what. I found a forum post many months ago that explained it but I cannot find it again.

The solution:
Upgrading the firmware does not help and on some models they are End Of Life and updates are not available. You can put them on a timer that disconnects power for a short time every night when they are not used, or you can write a script that reboots them.

You will need:
TST10.EXE
A folder under C:\windows called script
put tst10.exe in C:\windows\script\
Create a text file for each device you want to reboot.
C:\windows\script\ecbcom.txt

the contents of the file should be:
x.x.x.x 23 replace the x's with you devices IP keep the space and 23
WAIT "Name:"
SEND "admin\m"
WAIT "Password:"
SEND "youradminpassword\m"
WAIT "cmd>"
SEND "reboot\m"
WAIT "cmd>"

Create a batch file in C:\windows\script called tst.bat
the contents of that file should be:
c:
cd\windows
cd script
call tst10 /r:ecbcom.txt

Create a task schedule to run and execute the tst.bat file at the time you want to reboot the access point. I tried the timer method but that was causing problems with my "smart" thermostat, the batch file method is faster and my thermostat does not complain as the reboot happens very quickly. Since implementing this (9 months ago) I have only had to physically power off and on the access point once. My reboots happen every Monday, Wednesday, and Saturday at 4am.

9/11/2019

BSA Red Dot RD3022SB Gummy Sticky problem

Recently I happened across my BSA Red Dot  RD3022SB site which I had not used in many years. It was stuck in a drawer in my work room. I went to pick it up and it was horribly sticky. It seems it was coated with some kind of non slip compound that for unknown reasons had turned gooey.

Using my googlefu I found many forums with people reporting the same issue. most of them just got rid of the site saying it was impossible to clean. Other people reported it could be cleaned with alcohol but that was very laborious. Many people reported that Acetone did not work.

Here is what I did to clean mine.

You will need:
Real Acetone (your wife or girlfriends fingernail polish remove is NOT acetone).
Denatured Alcohol.
Thick Nitrile or Rubber gloves (5 mil or thicker).
rough paper towels.
q-tips.
a respirator or work outside.
Patience.

Put on the gloves and respirator (acetone is not good to breath or have on your skin).
If you have the lens caps put those on so you don't get acetone on the lenses.
Pour a liberal amount of acetone on a folded up paper towel and begin soaking and scrubbing the goo off. It will take several passes to remove it. You will know the gunk is removed when you see the greenish black anodizing under it. I was able to go over all the surfaces and no paint or anything was removed that I did not want removed.

Now go over all the cracks and crevices with q-tips until no more black stuff comes off on to the q-tips.

Remove the lens caps and using q-tips carefully clean around the area that was covered by the lens caps and around the lenses (avoiding contact with the lenses).

Next put the lens caps back on and drench everything with the alcohol and wipe that off. clean the lenses with soap and water. You are done.


9/09/2019

Clock Vacuum Fluorescent Display Cross Reference

Here is a list of clocks that use Vacuum fluorescent displays, the type of clock chip, the make and model of the VFD, and display features.

Cosmo Time E-508, Clock chip LM8361 G4 (same pinout as a TMS1943N2l or NTE2060) , VFD Futaba 5-LT-16, 4 digit 12 hour only colon AM PM.


Sunbeam (unknown model), clock chip TMS3451NL, VFD Futaba 5-LT-79ZS/81, 4 digit can display 24 hour AM PM sleep alarm dot after last digit.

General Electric 7-4265A AM/FM/Cassette under cabinet clock radio, clock chip TMS3451NL, VFD Futaba 5-LT125Z, 4 digit can display 24 hour colon AM PM dot after last digit.

General Electric AM/FM clock radio 7-4642A, clock chip 8RS8600 (possibly same pinout as TMS1943N2l or NTE2060) , VFD NEC FIP5K15S 4 digit can display 24 hour colon AM PM alarm indicator.
  

5-LT-31 2A
5-LT-31/33
Unknown what it came out of.
Futaba 4-BT-04 8A
From a Heathkit GC-1415 clock
 
5-LT-02 B3 from an unknown unit
 
If you have information on a VFD display that you would like to add, please leave a comment on where I can get:
Pictures of the front and back of the display
Manufacturer and model number of the device it came out of.

6/24/2019

The Worst Car Radio/Stereo in the World

I have a 1989 Chevrolet c2500 that someone took out the original stereo and head unit and replaced it with (what I would describe as) the worst radio I have ever used.

The radio was a Pioneer DEH P400UB I hate this thing with the hate of a thousand suns. Attempting to do anything with it while driving results in nearly wrecking the truck.

Replacing the OEM unit appears to be more trouble than it would be worth.


After lots and lots of searching I finally found a good simple to use stereo.

I got a used stereo from a 1998 Subaru Legacy. It was one of the few stereos I could find that also had lots of information online. 20 watts per channel, 4 channels, cassette tape, lcd display and simple easy to use controls.


The unit looks brand new inside and out, mounted it this morning and was able to drive around manipulate the controls with out hardly looking at it and never once came close to wrecking as with the Pioneer.

Also sound real good not quite as sensitive as the one in my 2015 forester. Made by Panasonic.

I have a cassette tape that can connect to an external device, a cassette that can do bluetooth, and a cassette that can play mp3's.
bluetooth
https://youtu.be/qBDZghOVnsM
mp3
https://youtu.be/HtoP7a615EA




I took the Pioneer radio and put it on my bench to mess with it. Even sitting on my bench where I can give it my full attention I cannot control it easily. It has a single knob that is also a joy stick and a button. It has a remote control but that still does not make it easier.

It works like this when in tuner mode:
the knob is rotated for volume
you move the knob left and right to tune a station
moving the knob up and down selects presets.
the problem is when you try to do this while driving you have to remember what does what and the slightest wrong movement will result in changing the station or moving it off frequency.

Then there is the problem of mistakenly enabling demo mode. if that happens the radio can't be turned off and you have to consult the manual to do that but the manual skips steps and is badly written.

then the other buttons on the radio have multiple functions which change depending on what you are doing. The Pioneer DEH P400UB is a $200 driving hazard distraction radio from hell. Though it does sound good it does not belong in a car.

Don't get me started on the trouble it is just to change balance, fader, and tone controls.

4/08/2019

I built a spot welder

Using a car battery and other stuff

12/24/2018

JVC DR-MH30SU HDD DVD Recorder Power Supply repair

Here is a video I did of my repair of the JVC DR-MH30SU HDD DVD Recorder Power Supply.
link to service manual: https://www.dropbox.com/s/wrbqfx8o73ld0ei/jvc_dr-mh20su_dr-mh30su_dr-mh30stw_full_sm.pdf?dl=0
When it asks you to login or create an account click "no Thanks, Continue to View"
Then Click Download in the upper right corner.

11/18/2018

Thanksgiving and black Friday

Just say no.

4/08/2018

Makita to Skil/Bosch Battery Adapter build

I had a bunch of Skill cordless tools but no battery for them, instead of buying batteries and a charger I found a way to make an adapter to connect my Makita battery to these tools


There are USB adapters for other manufacturers that you could do this with.
Milwaukee
Dewalt
Ridgid
You could make many combinations of adapters.

3/16/2018

Clarion RF-484I Connector Pinout

I recently acquired a Clarion RF-484I (FCC ID AX292ARF484I) made for a mid 1980's Subaru (not sure which one). This is a single speaker mono radio (no stereo). The wiring diagram pinout is below. Mine had a connector that had a Blue wire for +12v, Yellow Speaker wire, white and black wires that are bridged and then go to case or common ground, and then 2 wires Red with green stripe, and Red with Blue stripe, for the dial light, it does not really matter which wire is positive or negative since they are independent of case ground or any internal circuitry in the radio. Speaker ground can be to the white wire, or to chassis ground anywhere in the car. There is a small screw on the front of the radio near the AM FM words that is used to tune the antenna for AM reception, mine did not seem to do anything. The way you use it is tune a weak AM station (or your favorite) and turn the screw till it sounds better.
The unit seems to use a max of 200ma at 13.8 volts DC without the dial light. Sound quality is fine for a mono radio, it has Volume, Tone, and push button tuning. To set the buttons. tune a station, pick a button, pull it out, then push it all the way in. Unknown if buttons can be programmed for both AM and FM (probably not). Push the volume knob in to turn on and off.

10/21/2017

foodinsurance.com 2 weeks supply emergency food review

foodinsurance.com 2 weeks supply emergency food review

9/22/2017

Video review of the ebay XH-M604 charge controller.

9/20/2017

TLDW wrapup for the small DC generator

Followup video for the dc generator build.

8/05/2017

Starter Circuit and Charge Controller for a small DC generator or solar panel

For about 3 weeks I have been working on building a box for a small DC generator I am building out of an old weed eater engine and a motor from an electric wheel chair.

This is the basic schematic:
These are the videos of the process of making it. They are rather long.

6/08/2017

Little White DOT

See that white dot in the picture above?
That’s a picture of Earth taken from Saturn.
Now tell me again how important your problem is?

6/03/2017

Looks about due for hard times.

Hard times create strong minds.
Strong minds create good times.
Good times create weak minds.
Weak minds create hard times.

4/22/2017

Droid Turbo XT1254 no sound from external speaker

Droid Turbo XT1254 no sound from external speaker.
My Droid Turbo recently stopped playing sound from the external speaker, and starting about 1 or 2 months ago the flash light stopped working.

Some googling produced an article that mentioned that someone had a similar problem and they found that if they pressed on the back of the case near the camera the external speaker would start working. I found that mine exhibits the same behavior. I opened up my phone to see if I could possibly fix the problem, and found the cause The battery is swelling up. It appears that the swelling is separating some connections. This may be the cause of the back lights not working as well.

The problem might be fixable but my phone is eligible for an upgrade and I don't want to mess with it.


3/28/2017

Hackaday Write up

I submitted a post from my blog to Hackaday and they liked it, read about it here.

Read the comments.

3/09/2017

General Electric 3-5251A Boom Box adding mp3 and bluetooth

I got this from ebay:
 I was looking for a boom box that I might be able to add bluetooth and maybe mp3 player abilities. It seemed it might be a good candidate for the addition of an internal or maybe an external device on the back.
 Although you cannot tell from the picture above there is only 2 possible locations to install something, one at the top behind the tape buttons, and a small location below the 2 inputs on the back (lower middle).

After looking on ebay for possibilities it became clear that it would be too complicated (and destructive?).

I did some research and found these 2 items on ebay:
a bluetooth adapter in a tape cassette.
http://www.ebay.com/itm/322385616259?_t ... EBIDX%3AIT
and an mp3 player (with remote) in a cassette.
http://www.ebay.com/itm/252509649751?_t ... EBIDX%3AIT

The next problem was when I tried to play a tape (it would not move). If it would not move the mp3 and bluetooth player would not work. I found that the source capstan was almost frozen and the take up was stiff. Some judicious applications of light oil and some moving things back and forth freed it up enough that it played a tape just fine. Pretty good for a 32 year old boom box.

The next issue was that when you pressed play on the tape there was a loud crashing static sound and one of the channels (usually the left one) would not work or fade out after a while. I was worried that there was a problem with the amplifier or maybe the play head on the tape recorder. I opened the unit up and was surprised at how easy it can be worked on. 7 screws hold on the back, the power supply is in the back panel and is plugged in to the mainboard, and there is a connector for the speakers.
4 screws hold the chassis in the unit, then a handful of screws hold the mainboard to the frame. the tuner wheel can be disconnected and then I secured it with a bread tie so I would not have to restring it. I cleaned all the pots and switches including the switch hidden near the play button. I checked a random electrolytic capacitor and found it was at it's rated capacity and had low ESR so I left them all alone.

I reassembled it, and tried the mp3 and bluetooth players and now there is no crash when I hit play and neither channel fades.

She sound great.

3/02/2017

General Electric T1000B Stereo Refurbish


I have been watching for a GE 1000 stereo for quite a while, this one has been listed on ebay multiple times and always at ridiculous prices.
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However they finally came to their senses and dropped the price to something reasonable. I received it today. It was somewhat well packed but the AM antenna had broke loose, thankfully it did not break. The glass is not cracked, but the silver sheet behind the knobs is wrinkled, I will attempt to fix this later.
ImageImage

I always wondered why shipping on these radios was really high, well this thing is very heavy. I estimate it has at least 5 lbs of 1/16" steel in it, the entire front part of the chassis is a single steel plate.
Image

Oddities for this Stereo:
Weight 28 pounds
10 tubes
The AM/FM/STereo knob is mechanically linked to it's switch on a sub chassis.
it has a large flywheel on the tuning knob like more high end tuners.
a 12at7 that is the MPX input amp and the 19kc OSC-doubler.
2 12ax7's, 1 for the phono preamp, and one for the Radio AF amp.
Single ended 6aq5a's for beam power tubes.
BASS Boost Couplates.
A power transformer outputting 150v .122A and 6.3v 3.5a.
No "stereo beacon" light.
Speakers are connected to the radio through the hinges.
External speakers can be attached to the stereo either by connectors on the speaker enclosures, or the back of the stereo. attaching external speakers does not appear to disconnect the internal ones, unless you un-hinge the external ones. It appears that the hinged speakers can be disconnected and then connected to the external connection on the back for wider separation.
Speakers are the weird inverted cone type.
speaker cloth on both sides of the speaker enclosures so you can listen with the enclosures open or closed.

First thing I did was test all the tubes and clean their sockets. All tubes tested ok and may be original as they all have the same date code? 188-5.
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I took the chassis out.
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The process involved removing 8 screws; 3 from the underside of the radio, 3 under the inside top and 2 on the right side near the output transformers. I de-soldered the hinges at the tie points; 1 near the large multi-section capacitor, and the other behind the angled bracket near the output transformers. Then the hard part, the 6 knobs on the front are metal and there is glass behind them so you cannot pry up on them with a screw driver or whatever. I took some scrap wire and shimmied that behind them, and gently rocked them while pulling and they eventually popped off.

Image

various circuit boards.
Image

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Look at all that steel! I like how all the circuit boards are mostly accessible.

The first repair I did was to mount the AM antenna with new cable clamps, and re-solder it to the tuning capacitor where it broke off from.

Image
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The next repairs on the list are to check and probably re-solder ALL the circuit boards, and replace the Electrolytics. The seller stated that it was working but I will not be powering it up till the electrolytics are replaced.

Image
Here are the pictures of the Electrolytics:
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The seller reported this thing had booming bass. I would not say that, I would say that it sounds like listening to a stereo someone crammed inside a cows stomach.

I located the bass boost couplates and shorted them. The bright orange discs in the picture below. they consist of a 1 meg resistor bypassed by a 100pf capacitor.

If you have one of these I highly recommend doing this mod, the stereo sounds a whole lot better, less muddy and throbbing. I will note it inside the chassis and it can be easily undone.

As to the #12 lamps... I went to a local surplus electronics store and happened to find some bulbs that looked like #12's they were labeled as #15, sadly they are #15's and will not work. The problem with #12 bulbs is that when they show up on ebay people want ridiculous prices for them as they are used in certain Lionel train accessories. There are some sellers that want between $3 and $11 a piece for them.

I removed the #12 bulb mounts and installed 2 bayonet mounts for GE 47 bulbs. I screwed and soldered one of them and soldered the other to the chassis. I angled them to better match the location and height of the old bulbs, otherwise they wont fit in the cabinet.
ImageImage
47 bulbs are the same voltage and amperage as #12's 6.3v .15a

I checked all the resistors on the Tuner chassis and they all checked out good... EXCEPT the resistors above the tuning capacitor, almost every one of them was out of tolerance and one of them was open.
Image
The out of tolerance caps were (per Sams):
R7
R8
R10
R11
R12
R6 was open
R5, R9 and R70 were ok.

of course all the resistors I had to replace were in the most difficult to reach spot on the whole radio. I blame excessive heat for their being out of tolerance.

I checked and replaced resistors on the MPX board. I had to remove the angle bracket from the chassis to access the board better. of the 15 resistors on the mpx board, I replaced 7. the 2 blue resistors on the lower right of the picture were replaced not because they were out of tolerance, but because they output audio to the output board and I wanted them to better match.
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one trace on the board pretty much came completely off and I had to tie the 3 resistors that used it together. These traces are held on with good intentions and not much else.

In between working on it, I listen to it, and it keeps sounding better. Of course I am listening to it through a pair of Monarch bookshelf speakers (coincidentally on the bookshelf above my bench). I don't know what it sounds like through it's factory speakers (yet).



I decided to take a break from the resistors and look in to the glass panel and silver backing. There is what looked like black specs between the glass and the silver foil.

I took it apart and found (to my dismay) the black specs are actually missing silver and the black backing material showing through. Which means it has to be replaced.

This is what it looks like:
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It looks like tiny sequins or trout scales. It's pretty tough stuff, although I did tear it once while removing it.
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The material was applied in layers:
reverse painted Glass
Silver mylar like material
Thick black vinyl like material
Thin black mylar or nylon like material stuck to...
steel plate
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I went to Michaels and there were several options, all of which were very sparkly and gaudy. I found some stuff that looks almost exactly like the foil that is in the radio but not as shiny. It is called "Diamond Texture foil" item number 267532. It is just not as shiny chrome as the original. It's close enough for me.

I replaced 13 of 20 out of tolerance resistors on the output board. This was probably the most difficult one to work on because many of the resistors are under the bundles of wires. The 3 resistors at the top are in series to replace the 120Ω 1 watt resistor that I do not have.
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Some were so hard to get to that I snipped them out and installed them on the solder side of the board.
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Several could only be tested by being disconnected because they gave very high readings or would not give a stable reading.

I temporarily put the dial glass back in the cabinet, and then used that to mark where 1600kc is on a strip of painters tape mounted to the front of the radio.

I pulled the chassis out and using the mark as a guide I marked all the other spots on the dial called for in the AM and FM alignments. I expected more but all the instructions called for was 1600kc, 1400kc and 98mc.
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I identified and marked all the IF cans, with thier top and bottom designations in that same order. I marked the corrected test points per Braithwaite. I located and soldered wires to the hard to get to test points on the multiplex board. In the process I found another out of tolerance cap behind the 12at7 (v6) it was an 820Ω and is also test point D.
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AM was pretty much still in near perfect alignment, I only tweaked it slightly and adjusted the dial tracking slightly better.
FM was also in near perfect alignment (not anymore) :cry: If yours sounds good? LEAVE IT ALONE! I have done FM alignments before, and even stereo alignments (I have the equipment) but every time I do it's not pretty, and usually takes several tries.

Test points B and C are NOT reversed on the Schematic but they ARE reversed on the Tuner Chassis Component ID page in the Sams. On the Tuner Chassis Component ID page B points to pin 4 of the Couplate and C to the Resistor connected to Pin 1 of the Couplate, reverse that (look on the couplate for the pin numbers). Pin 4 of Couplate K3 (C) exhibits plus and minus voltages as it is supposed to. Test point B only shows a peak as it is supposed to. However IF transformers A13 and A7 ARE reversed. When doing step 5 I found that a DMM works well as I had trouble getting my VTVM to center on zero in the middle of the dial. You just have to go slower with the DMM.

I had a lot of trouble with the alignment, first my sweep generator was not working correctly or I do not know how to hook it up :oops: I switched to using the DC VTVM but still had problems due to the inconsistencies of the instructions, and (as I found out just before I gave up for today) IF transformer L5 (A12 A11) had a cold solder joint and was reeking havoc with my attempts to do the alignment (now resoldered).

If you insist on doing the alignment you will need to make this viewtopic.php?f=10&t=285415 You insert it in between the tube and the Shield of V2 (FM Mixer). It is a tight fit but the tube shield has a split and can be expanded for it to fit. Use paper based tape, it won't burn but it might melt if it is plastic. (my invention)
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You may find that A14 does not do anything (or very little) and you won't be able to move 98mc on the dial. Don't give up, to the right of V2 is a large copper coil (seen in the picture above) carefully expand or shrink the open coil to bring it in to proper alignment (not in the instructions).

Re-soldering L5 did the trick, and I figured out why my sweep generator was not doing what it should. The instructions call for putting a capacitor between the Signal generator and the ungrounded shield around the FM Mixer (V2). Well my sweep generator RF output probe already has that and adding a second one seemed to greatly attenuate the signal.

This time the alignment went smoothly and quickly.

The only issue remaining is that I have to turn the balance far to the right to get proper stereo.

This stereo has always had this issue and I am not sure if it is caused by one of the output channels or if I need to do the stereo alignment.
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 Applying the background to the plate for the tuning dial went pretty quickly and easily. I used a light coating of some spray on contact glue applied to the face of the plate and the back of the diamond texture foil, carefully aligned it with the top and left edge and then gently smoothed it from the center out.

I trimmed it from the back side using a NEW (very important) exacto knife blade. Be very careful that you cut all the way through the paper and foil. You can see at the bottom where I did not go all the way through and when I removed the excess paper it pulled some of the foil off. This won't be seen so it is not a big deal. I used a hole punch backed by a block of tape covered aluminum to punch out the holes for the pot shafts.

When I cut out the large rectangular hole I removed the piece pushing it through from the front (foil covered) out the back to avoid tearing or pulling the foil off the paper backing.
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I did the stereo alignment.
There are 2 problems with doing it:
The instructions are not clear.
A17, A18, A19 are completely stuck (possibly glued in place).

I was able to adjust the 19kc Pilot settings, but not in the way they said. The instructions say to input the 19kc in to pin 2 of V6 (which I did) but when I adjusted them as described the stereo signal was wonky and there was a hum that increased or decreased in pitch when A15 and A16 were adjusted. This meant the pilot was off. Instead what I did was, I have a Leader LSG231 stereo generator, I outputted the composite signal from that to V6, set it to L+R hooked the scope up to the speakers, made sure the radio was set to stereo. adjusted volume and balance, alternating with adjusting A15 and A16. I adjusted A15 to get the beat frequency nulled, and A16 to get the sign wave traces to match. I would then (while listening through head phones make sure the balance was even. This was made difficult since there is a bias in my stereo to the left side, and I think it is because one or more of the tubes is slightly weak on the right side.

I replaced the "weather stripping" from the front of the radio.
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I re-glued the rubber strips to the top and bottom of the dial glass using tacky glue (I do not want it to be permanent).
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Putting the dial glass back in the radio was difficult as there are wooden blocks that help hold it in place, these blocks fell out. I figured out where one went but the small one I just guessed. The long one I glued back in place, but I just wedged the other one in. The rubber kept binding and not wanting to stay where it should on the glass, but I got it in properly.

I found that the FM dial does not track accurately even though 98 is lined up properly. I think there is more to the alignment then Sam's has in the instructions. I would probably need an actual GE service manual to get it to track right. Since it works and sounds good I am not going to mess with it anymore.

I put the back on and cleaned the power cord.

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The dial light works as it should, however without the dial light it is hard to read the reverse painted letters on the dial glass, which was the case with the original silver backing.

It sounds great with the OEM speakers, there is no need for the bass boost couplates, there is more than enough bass and with the speakers closed the bass is further reduced. Stereo separation is perfect (adjusted for my left bias). The left bias exists even with an mp3 player connected to the phono input.